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Ingredients
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Protein & Cheese
Bread & Fillings
Seasoning & Finishing
Method
Protein & Cheese
- 1
Cook the bacon
Preheat a large skillet over medium heat. Lay the 8 slices of bacon in a single layer and cook, turning occasionally, until crisp and evenly browned, about 8–10 minutes. Transfer cooked bacon to a paper towel–lined plate to drain. Reserve 1 tablespoon of bacon fat in the skillet, discard excess.
- 2
Cook the sausage
Increase heat to medium-high. Add the 12 oz bulk breakfast sausage to the skillet with reserved bacon fat. Break it up with a spatula and cook until no longer pink and slightly browned, about 6–8 minutes. Season with 1/4 tsp black pepper and 1/4 tsp smoked paprika (if using). Taste and add up to 1/4 tsp kosher salt if needed. Transfer cooked sausage to a bowl and wipe skillet clean if it has excess browned bits.
- 3
Warm the ham
Return skillet to medium heat. Add the 8 oz sliced or chopped ham and warm for 1–2 minutes until just heated through. Remove and combine with the cooked sausage. Crumble or chop the bacon and stir into the sausage/ham mixture. Stir in the 1.5 cups shredded sharp cheddar until melted and evenly distributed; if needed, return skillet to low heat and stir until cheese melts into the meat mixture, about 1–2 minutes. Keep warm.
Bread & Assembly
- 4
Prepare the buns
Preheat broiler or toaster oven on low broil. Lightly spread the 2 tbs softened butter on the cut sides of the 4 buns/rolls. Place buns cut side up on a baking sheet and broil 45–90 seconds until golden—watch closely to avoid burning. Remove from oven.
- 5
Sauce and layering
Combine 4 tsp mayonnaise and 2 tsp yellow mustard in a small bowl. Spread about 1 tsp of the mayo-mustard mixture on the bottom half of each toasted bun and 1 tsp on the top half. Divide the warmed meat-and-cheese mixture evenly among the 4 bottom bun halves (about 1/4 of the mixture per sandwich). Top each with 2 slices of optional pickles, 1 lettuce leaf, and 2–3 slices of tomato if using. Place the bun tops on each sandwich.
- 6
Final heat (optional)
If you prefer the cheese extra-melty, place assembled sandwiches open-faced under the broiler for 30–45 seconds to finish—watch closely so buns do not burn—then close and serve.
Serve & Finish
- 7
Cut sandwiches in half if desired. Serve immediately while warm. Provide extra napkins—this is a hearty, juicy sandwich.