Sausage Sandwich Recipe

Select sausage

Choose one sausage type from the 'Sausages & Protein' section (Regular, Jalapeño Cheddar, Halal Hot Link, or Special). If frozen, thaw completely in the refrigerator before cooking.

Pan-sear method (recommended for crisp exterior)

Heat a large skillet over medium heat. Add 1 tsp neutral oil and swirl to coat. Place the sausage in the skillet and sear, turning every 1–2 minutes, until evenly browned, about 6–8 minutes total. Reduce heat to medium-low, add 2 tbsp water, cover tightly, and steam for 2–4 minutes until internal temperature reaches 160°F/71°C for pork or 165°F/74°C for poultry/halal links. Remove lid and cook 30–60 seconds more to re-crisp the casing. Transfer to a plate and rest 2 minutes.

Grill or broil alternative

Preheat grill to medium (about 350–375°F/175–190°C) or set broiler rack 6–8 inches from heat. Grill sausages 8–12 minutes, turning frequently, until evenly browned and cooked through to the same internal temperatures as above. If broiling, place on a rimmed baking sheet, broil turning once until browned and cooked through.

While the sausage finishes, slice the hoagie roll lengthwise, leaving a hinge if desired. Spread 1 tbs softened butter evenly on the cut surfaces. Toast the roll in a skillet or under the broiler until lightly golden and slightly crisp, about 1–2 minutes per side under broiler or 1–2 minutes in a skillet face-down. Remove and spread mustard and mayonnaise on the inside of the roll (1 tsp each).

If using raw onions and bell peppers and you prefer them softened, quickly sauté 1/4 cup sliced onion and 1/4 cup sliced bell pepper in the same skillet over medium heat with a drizzle of oil for 3–4 minutes until softened and slightly caramelized. Otherwise use raw for crunch. Prepare other toppings: place tomato slices, pickles, shredded lettuce, jalapeño slices, and cheese within reach.

Place the cooked sausage into the toasted, spread roll. If using shredded cheese and you want it melted, place the assembled sandwich open-faced under a broiler for 20–30 seconds or cover in the skillet with a lid for 30 seconds until cheese melts. Add sautéed or raw onions and peppers, pickles, tomato slices, shredded lettuce, and extra jalapeños as desired.

For serving sauces or extras, add additional mustard, ketchup, hot sauce, or relish to taste.

Slice the sandwich in half if desired, serve immediately while hot.