Sep 11 2026
RestaurantsBubba's BBQBurnt End Sandwich Recipe

Burnt End Sandwich Recipe

Inspired by Bubba's BBQ
Time10h
Serves6

Make Burnt End Sandwich Recipe in just 10h . Get the full recipe with step-by-step instructions at pekinthechef.com.

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Ingredients

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Smoked Beef Burnt Ends

Method

Preparing and Smoking the Brisket

  1. 1

    Trim and season

    Trim excess fat from the brisket point leaving about 1/4 inch of fat cap. Pat the meat dry with paper towels. Slather yellow mustard evenly over all surfaces to help the rub adhere. Combine kosher salt, coarse black pepper, garlic powder and onion powder; liberally season the brisket on all sides, pressing the rub into the meat.

  2. 2

    Preheat smoker

    Set your smoker to 225°F (107°C) using indirect heat. Add soaked and drained apple wood chips or use wood chunks for a steadier smoke. Stabilize the smoker temperature before placing meat inside.

  3. 3

    Smoke the brisket

    Place the seasoned brisket fat-side up on the smoker grates. Insert a probe thermometer into the thickest part. Smoke until internal temperature reaches about 165°F (74°C). This typically takes 4–6 hours depending on brisket size and smoker consistency. Maintain steady smoke and temperature, replenishing wood/chips as needed.

  4. 4

    Wrap for tenderness

    At ~165°F, remove brisket and wrap tightly in heavy-duty aluminum foil or butcher paper with 1 cup beef broth added into the foil to maintain moisture. Return to the smoker and continue cooking until internal temp reaches 203°F (95°C) and the meat is tender when probed, another 3–6 hours.

  5. 5

    Rest and cube

    Remove wrapped brisket from smoker and let rest, wrapped, for 30–60 minutes. Unwrap, reserve cooking juices. Using a sharp knife, cut the point into 1–1½-inch cubes (these will become burnt ends). Trim any remaining large pieces of fat if present.

Making Burnt Ends

  1. 6

    First toss and sauce

    Preheat oven or smoker to 275°F (135°C) if finishing in oven; you can also finish in smoker at same temp. Place cubed beef into a shallow aluminum pan or foil tray in a single layer. In a bowl combine 1 cup brown sugar, 1 cup barbecue sauce, reserved cooking juices (optional, up to 1/4 cup) and 2 tablespoons melted butter; toss cubes in this glaze so every piece is coated. Scatter a few spoonfuls of beef broth in the pan to keep steam.

  2. 7

    Caramelize

    Return the pan to the smoker or oven at 275°F. Bake/smoke for 1–1½ hours, stirring and turning every 20–30 minutes so they caramelize evenly and develop dark, sticky edges. If pan becomes dry, add a tablespoon or two of beef broth or additional barbecue sauce.

  3. 8

    Final glaze

    About 10 minutes before done, toss the cubes with the seasoning sauce made from 1 cup barbecue sauce, 1 tablespoon brown sugar, 2 tablespoons apple cider vinegar, 1 tablespoon Worcestershire and 1 teaspoon hot sauce (optional). Return to heat until sauce is tacky and richly caramelized. Remove and let rest 5 minutes.

Assembling the Sandwiches

  1. 9

    Toast buns

    Split kaiser rolls or brioche buns. Butter the cut sides with 2 tablespoons softened unsalted butter and toast on a griddle or skillet over medium heat until golden and lightly crisp, about 1–2 minutes per side. Alternatively, toast under broiler for 1–2 minutes watching carefully.

  2. 10

    Build

    Pile a generous portion (approx. 6–8 oz) of hot burnt ends onto the bottom half of each toasted bun. Place a slice of sharp cheddar on the hot meat so it softens; top with a spoonful of coleslaw (about 1/2 cup), a few bread-and-butter pickle slices and pickled red onions if using. Cap with the top bun.

  3. 11

    Serve

    Serve immediately with extra barbecue sauce on the side and pickle chips. Leftover burnt ends keep well refrigerated up to 3 days and can be reheated gently in a covered pan with a splash of beef broth to prevent drying.

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